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Static Mixer

S-Cube Mass Transfer Pvt. Ltd. is a leading manufacturer of static mixers in India. They offer a wide range of static mixers for different applications, including liquid-liquid mixing, gas-liquid mixing, and solid-liquid mixing. Their static mixers are made of high-quality materials and are designed to provide efficient and reliable mixing.

Static mixers are sets of mixing elements placed within a pipe or duct. They operate without any moving components and are designed for consistent mixing and dispersion in ongoing processes. The mixing isn't arbitrary but follows exact patterns, ensuring predictable outcomes. The method for scaling up is clear and based on the desired process outcome. These mixers are space-saving, sturdy, and virtually maintenance-free. They function efficiently across various conditions and are more cost-effective in both operation and investment compared to dynamic mixers.

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The energy required for the mixing process in a static mixer is primarily to counteract the pressure drop as the flow passes through the device. This energy usually comes from a pump or blower aligned with the mixer. High pressure drops and the associated energy costs are not favorable. S-Cube mixers are designed for minimal pressure drop and sleek dimensions. Consequently, they consume less energy and space, leading to savings in both operational and capital expenses.

S-Cube Mass Transfer static mixers offer a number of advantages over traditional mixing methods, such as:

  • They are more efficient and require less energy than traditional mixing methods.
  • They are more reliable and have fewer moving parts, which means they require less maintenance.
  • They are more compact and can be installed in smaller spaces.
  • They are safer to operate and do not create any emissions.

S-CUBE MIXERS PORTFILIO

1.SCM-MX MIXER

The S-Cubes SCM-MX mixer has been the industry standard in static mixing applications for over a decade. It is made up of a grid of inclined bars in a variety of sizes. This design divides the ingredients to be blended into layers and distributes them across the pipe’s full cross-section.

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2.SCM-MV MIXER

S-Cube Mass Transfer static mixers are used in a wide range of industries, including:

  • Chemical processing
  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Paint and coatings
  • Oil and gas
  • Water treatment

If you are looking for a reliable and efficient way to mix fluids, S-Cube Mass Transfer static mixers are a great option.

Here are some of the benefits of using a static mixer:

  • Efficient mixing: Static mixers can mix fluids more efficiently than traditional methods, such as stirred tanks. This is because they create turbulence, which helps to break up the fluids and mix them together more thoroughly.
  • Low maintenance: Static mixers have no moving parts, so they require very little maintenance. This can save you money on operating costs.
  • Compact design: Static mixers are typically smaller than stirred tanks, so they can be installed in smaller spaces. This can be a major advantage in crowded or confined areas.
  • Safe operation: Static mixers do not create any emissions, so they are safe to operate. This is important in industries where safety is a major concern, such as the chemical industry.

S-CUBE MIXERS PORTFILIO

1.SCM JACKETED MIXER

A jacketed static mixer is a unique form of mixer that includes a heating or cooling jacket. These mixers are utilized in situations where heat must be supplied or removed during the mixing process.

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2. SCM TEFLON LINED MIXER

The Teflon static mixers are predominantly used for applications involving aggressive chemicals and high-temperature mixing. S-Cube offers Teflon static mixers with a variety of options and configurations to suit nearly any application.

S-CUBE STATIC MIXERS HIGHLIGHTS:

  • For blending miscible liquids or gases, the mixers utilize continuous flow splitting and radial repositioning. Depending on the fluid's properties, the flow can be laminar, transitional, or turbulent . Turbulence presence further boosts mixing by generating and managing large-scale turbulent swirls.
  • When dealing with immiscible components, dispersions form with a liquid component as the continuous phase. The mixers ensure a consistent mean drop size and a tight drop size range by evenly dissipating energy throughout the mixer and distributing the components across the pipe's entire cross-section.
  • When gas is the primary phase in a multi-phase flow, a mix of mist and film flow emerges. The mixing elements can be adjusted to maximize mass transfer area and turbulence, ensuring thorough gas-liquid contact, crucial for gas scrubbing tasks.
  • Static mixers in plug flow and loop reactors allow chemical reactions to occur under exact conditions. This is especially vital for highly exothermic and endothermic reactions. Besides swiftly mixing and/or dispersing feed components, Sulzer mixers promote plug flow and significantly improve heat transfer within the fluid and with surfaces for temperature regulation.

IT’S ARE WIDELY USED IN THE FOLLOWING OPERATIONS:

  • Gas-liquid contacting
  • Seawater deoxygenation
  • Homogenization of products
  • Aeration of water
  • Contacting multipurpose mixers
  • Mixing of bitumen or heavy crude oils
  • Pasteurization
  • Seawater desalination
  • Natural gas blending with other gases
  • Production of organic acids
  • Dilution of heavy oil with gas oil

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