Ceramic Structured Packing

NON-METALIC STRUCTURED PACKING FOR CORROSIVE APPLICATION

1. CERAMIC STRUCTURED PACKING

A thin liquid layer can be formed on a ceramic surface. Turbulent liquid flow and tortuous vapor flow tunnels facilitate the low-pressure mixing of liquid and vapor. Our ceramic structured packings have the same mass transfer efficiency as metal packings because of these factors. Meanwhile, they are far more corrosion and temperature resistant than metal packings. Ceramic packing's surface structure can encourage wetting and help keep liquid hold-up to a minimum. As a result, the chances of the system becoming overheated, polymerized, and coked are reduced. Deaerators, flue gas coolers, HCL absorbers, and CL2/SIO2 scrubbers all use this form of ceramic structured packing.

NonMetalicStructuredPacking_CERAMICSTRUCTUREDPACKING-1

EXCELLENT FEATURES

  • Excellent surface wetting ability, larger mass transfer area, and higher separation efficiency owing to the special surface structure;
  • High compressive strength;
  • Little magnifying effect;
  • More fields/conditions to be applicable

APPLICATIONS

  • Distillations and Absorption of strong corrosive mixtures
  • Distillation of halogenated organic components
S-Cube Structured Packing Surface Area (SQ.M./CU.m.) F-Factor No. of Theoretical Stages Per Meter Ht.(NTSM)
250Y 250 2.5 2.5
350Y 350 2 3.5
500Y 500 1.6 4.5

2.S-CUBE PLASTIC STRUCTURED PACKING

S-CUBE plastic structured packing have the high mass transfer efficiency as metal packings. Meanwhile, they are much more resistant to corrosion and low temperature than metal packings.

S-CUBE PTFE/PP STRUCTUED PACKING

PTFE/PP Structured Packing is used for a corrosive applications like absorption and distillation columns and chemical reactions. PTFE/PP Structured Packing typically consists of a thin corrugated sheet. PTFE/PP sheets are arranged in a way that they force fluids to take complicated paths through the column, thereby creating a large surface area for the contact between different phases.

PTFE/PP structured packing is used as a replacement for the cerams saddle, it is highly durable and gets more stages than the ceramic saddle.

  • It is a completely chemically inert material
  • It is strong but light in weight
  • It gives rise to the adequate area for both Gas & Liquid
  • Streams without excessive liquid hold up and less pressure drop
  • It provides good contact between liquid and gas
  • It is washable and reusable It is unbreakable too
  • It is energy conserving
NonMetalicStructerdPacking_S-CUBEPLASTICSTRUCTUREDPACKING
NonMetalicStructerdPacking_S-CUBEPLASTICSTRUCTUREDPACKING-1

ENHANCED FEATURES:

  • High transfer unit count for each meter with a reduced HTU, varying based on the system.
  • Minimal pressure reduction for every meter of packed height.
  • Cost-effective load range reaching up to an F factor of 3 Pa.

Optimal operating temperatures:

  • Roughly 80-100°C for polypropylene.
  • Approximately 120-150°C for PTFE/PP.

APPLICATION AREAS:

  • HCI absorbers
  • SO2 absorbers
  • Flue gas cleaning columns
  • Sea water deaerators
NonMetalicStructuredPacking_PtfePackingSupport
NonMetalicStructuredPacking_PiteColumnInternals
NonMetalicStructerdPacking_PphPackingSupport
NonMetalicStructuredPacking_PiteColumnInternals